Flat and Near Flat Surface Labeling If your labeling tasks are now reaching 500 products a week or more, then you will appreciate how much time you will save with this and how much more consistent your product can look when you apply your labels with a semi automatic process. Suitable for projects and labeling […]
Category Archives: Label Applicators
LabelOn™ Round, Oval and Flat Labeling
Round, Oval and Flat – Single and Double Sided Labeling If you have requirements of 1000 pcs a week or more, the LabelOn™ Bechtop Flat and Oval 1 or 2 labels machine will pay for itself extremely quickly. It will also make your shelf presence look like you were using accurate packaging equipment 4 or […]
Benchtop Series
Mini Applicators
LabelOn™ Benchtop Machines
Benchtop Labeling Machine Series LabelOn™ is pleased to add to its range, a machine that will provide relief to those struggling to hand label Oval or Flat and near Flat products.
Tabletop Round Bottle Labeling Machine
LabelOn™ Mini Tabletop Round Bottle Label Applicator
Can be widely used in various vertical round bottles. Suitable for small production.
Labeling Machine Features: 
- Automated labeling for up to 85% wrap labels on straight-sided round bottles at speeds of 20-50 bottles per minute
- No adjustments needed: built-in conveyor automatically matches label speed.
- Labeling accuracy ± 1mm (± 1/25th inch)
- Automatic label sensor detection with built-in label stop position auto-adjustment
- Individual label height of 12 mm (½ inch) to almost 102 mm (4 inches) tall
- Individual label width of 12 mm (½ inch) to almost 305 mm (12 inches) long
- Compact footprint machine length 914 mm (3 feet)
Labeler Machine Specifications:
- Footprint size 950mm (37 inches) long x 890mm (35 inches) wide x 450mm (18 inches) tall
- Label Roll 75mm (3 inch core) inner diameter; 300mm (12 inch) outer roll diameter
- Power 110v 50/60Hz
- Label head stepper motor
- Emergency safety Off button
- SUS#304 stainless steel and aluminum alloy frame construction
Labeling Equipment Function:
- For general round labeling
Tabletop Round Bottle Labeling Machine
Optional Accessories:
- Transparent label sensor
- Date coder
- Pneumatic wrap station
- Hot-stamp coder
Label applicator:
- Powered by stepper motor
- Max peeling speed at 13 meters/min
- Latest label-gap sensation system with Leuze digital sensor, no need to change for different labels or products
- KEYENCE Sensitivity product sensor
- Labeling height(Y axis) changeable with indicator
- X axis able to fine tune
- Labeling accuracy: ± 1mm (± 1/25th inch) depend on bottle and label[column]
Apply label:
- For non-clear adhesive label or pressure-sensitive label
- Max standard label: (W)100 mm (or approx. 4 inches) (L)300 mm (or approx. 12 inches)
- Inner label roll: 75mm (or approx. 3 inches)
- Max outer label roll: 300mm (or approx. 12 inches)
Control System:
- Program by microprocessor board, only one board with easy maintenance
- Digital labeling parameters: start delay, peel length (and peeling speed , if no encoder)
- Applicator switch
Wrap station:
- Sponge belt driven by speed control motor
- Applicator synchronized by encoder
- Bottle diameter adjustment
Conveyor and frame:
- Belt conveyor
- Standard width: 95mm (or 3 3/4 inches)
- Speed adjustable motor driven
Top Labeler With or Without Feeders
Automated Standalone Top Labeler
Suitable for various flat products such as plastic boxes, DDR, note book, aluminum foil bags, etc. It can be connected to production line to increase production.
Labeling Machine Features:
- Adjustable labeling height and angle.
- Digital control panel controls labeling speed and labeling delay time.
- Easy to set and read, user friendly Microprocessor and LED screen.
- Automatic label sensor detection with built-in label stop position ,auto-adjustment
- No adjustments needed: built-in conveyor automatically matches label speed.; with labeling spacer and counter.
- Labeling accuracy ±1mm (±1/25th inch)
Labeler Machine Specifications:
- Footprint size 950mm (37 inches) long x 580mm (23 inches) wide x 730mm (29 inches) tall
- Label Roll 75mm (3 inch) core inner diameter; 300mm (12 inch) outer roll diameter
- Power 110v 50/60Hz
- Label head stepper motor, Labeling speed: 30~60 pcs / min (depends on containers and labels size)
- High quality aluminum alloy and Stainless Steel construction.
Label Applicator Available Accessories :
- Date coder
- Transparent label sensor
Pouch Labeler or Bag Labeler
Lid Labeler
LabelOn™ Mini Series
LabelOn™ is introducing the newest addition to its line of labeling machines, the LabelOn™ Mini Series.
LabelOn™ Mini are Tabletop Labeling Machines with smaller footprints designed for smaller businesses or start up companies who understand the struggle of placing labels to their products by hand. They can be widely used in different size bottles designed for smaller production run.
The LabelOn™ Mini Tabletop Label Applicators do everything their more expensive counterpart machines do, but with the fraction of the cost. The demand for these smaller labeler machines is undeniable. Highly accurate, they will apply your labels quickly and efficiently which saves you valuable time and make a huge statement in the appearance of your finished product.
When is the Best Time to Buy a Self Adhesive Labelling System?
A number of business owners or flourishing companies are turning up on the retail and wholesale market having a good potential product that will land them a good market share and even create a brand new market. Many are broadening their selection or growing their output capacity.
Each one is confronted with the very same concern; when is it time or when is it warranted to invest funds on a label applicator. Let’s study the 4 probable payback areas for automating your label application in an effort to respond to this inquiry.
1.0 Production Throughput
An in-line pressure sensitive label applicator will typically pick up labelling speeds from under 15 pieces each minute to approximately around eighty goods per minute for many applications as compared to manual or semi-automatic labelling. Labelling may typically be automated at between thirty five and forty five pieces per minute for many round products that call for orientation. This will enable swift turnaround of medium and big orders, eliminating bottle neck in your premises.
2.0 Product Presentation – Consistent, Accurate Label Placement
When presenting your merchandise to the market, eliminating the common mistakes of labelling such as label creasing and also irregular label setting will make a big impact. First impressions count and if you have a new product completely ready for the market you must be conscious about how soon an initial impression is created by people based on the first couple of seconds of simply looking at the presentation. Start up companies can achieve automated labelling results by means of an automatic labelling system through contract manufacturers or hiring systems.
3.0 Automating your production – A Good First Step
Often, the first piece of in-line equipment invested in by a company to manufacture in house is the labeller. Modular systems with the flexibility to deal with numerous range of shapes without any or marginal change parts are the most effective systems. In-Line Labelling machines will normally have a conveyor of length 3.0 meters or less and can feed on to gathering tables or close to the end of a selection and packaging table where by operators remove, check out and package the finished goods.
4.0 Production Cost Savings – Installations can have payback periods of 6 months or less
One area of underestimating expenses for those starting out in business is the time and cost of manually putting on labels. Aside from the “costs” related to the first three considerations in the above list you can find considerable labour expenses to be saved. To be able to manually label a container or product in the western world, the real cost is anywhere between 3 cents to 20 cents per container. Pace in manual labelling can rarely be held; a speed of more than 15 labels per minute eventually ends up to six labels per minute – 1 in every ten seconds. In Asia, where manufacturing cost is lesser, this might work out to be 2 cents or less per label. In higher cost manufacturing bases like Australia, Europe, the USA or South Africa this labelling cost is more likely to rise towards 5 cents per label for every product. Do remember some products have 2 labels or even three labels.
Justifying the acquisition of a labelling system varies; several businesses can benefit in every 4 areas at once while some may benefit on just one of the above criteria. When taking into account a labelling system you should contemplate all four major reasons in the above list and how they might apply to your circumstances.
Whether or not to move to a more in depth machine proposal and eventually proceed through formal machine proposal, machine suppliers providing the Label-On™ modular system of labelling can quickly assist you.
What to Do with a Bunch of Labeling Machine Quotations
Labeling Machine Quotations
Labeling Machine Quotations
Before spending on a capital piece of equipment like a label applicator, due diligence will usually require you obtain a number of quotations to compare; this is especially the case if you have not used label applicators before.
You want the best value piece of equipment that fits your budget to apply labels. This article seeks to assist you in logically prioritizing the quotes you have received and to help point out the key targets that must be satisfied.
1.0 Bottom Line – The Price
Here it is important to understand that the price and the cost of a machine are very different.
A very cheap labeling machine can cost far more than a medium priced machine if that machine causes significant line downtime with slow and difficult set-up procedures or unreliable mechanics and electronics that break down and need replacing. Imagine your line down for a day or a week with your staff still needing to be paid and your clients being let down with supply, not to mention your lost profits on your product.
A medium priced machine can cost more than an expensive machine if spare parts pricing is prohibitive or if machine service and back up is difficult because that machine does not have well thought out design features to facilitate fast over the phone fault finding or onsite swap out and replacement of parts.
2.0 Who really listened to you?
Looking at your quotation there will be some quotations that stand out because the people providing you with your quotation appear to have really “listened” to what you want rather than supplying a machine they want to supply you with template quotations. Quotations from people who listened are a good sign that you will be listened to in the future with after sales service and advice.
3.0 Were you dealing with a pawn or the king of the organisation?
Many machine sales people have little to no technical or management background so they will find it difficult to properly understand your requirements on these fronts. It is often far better to be dealing with some-one senior in a small to medium sized company who can assist in all facets of the machine supply from machine proposals to machine maintenance and operational advice. These key company people value long term client satisfaction and feedback far more than say a sales executive/manager in a large organisation.
4.0 Machine Service
A supplier boasting a big service team can indicate great after sales service but it can also indicate there is another self-funding business operating within that company. Spare parts are often a quick and easy way for machine suppliers to make fast money supplying parts you would find hard to source and charging out relatively low paid employees at top dollar rates. There is little incentive in such an organisation to solve your problems over the phone as they have a team that needs to charge out their time and needs to sell parts to make budget. A supplier of well-designed labeling machine like the LabelOn™ modular should be able to advise that well over 95% of machine problems can be sorted out over the phone and possibly with the courier of parts.
Machines that rely on service technicians to be available for a visit to sort out a problem can indicate machinery is not that well designed for intuitive fault finding and repair, machine records are not available for the client or a high maintenance budget is inevitable.